2.3.6 Coating Removal, Micro Blasting Method

This coating removal method uses a micro abrasive blasting system and a very fine soft abrasive powder. The powder is propelled through a small nozzle toward the area where the coating needs to be removed.  To determine the appropriate coating removal procedure the coating must first be identified. Refer to procedure number 2.3.1.

Caution
Micro blasting will generate substantial static charges. The work area should be flooded with ionized air and the circuit board assembly should be grounded whenever possible.
  Coating Removal Required At Outlined Area
Coating Removal Required
At Outlined Area
Acceptability References
IPC-A-600 2.0 Externally Observable Characteristics
IPC-A-610 10.0 Laminate Conditions
 
Procedure References
CTC 1.0 Foreword
CTC 2.1 Handling Electronic Assemblies
CTC 2.2.1 Cleaning, Local
CTC 2.2.2 Cleaning, Aqueous Batch Process
CTC 2.3.1 Coating Removal, Identification of Coatings
CTC 2.4.1 Coating Replacement, Solder Mask
CTC 2.4.2 Coating Replacement, Conformal Coatings/Encapsulants
IPC 7721 2.3.6 Coating Removal, Grinding/Scraping Method see procedure below

Tools and Materials
Abrasive Powder
Micro Blasting System
Masking Tape  

Procedure 2.3.6 Coating Removal, Grinding/Scraping Method

Apply Kapton tape to outline area for coating removal.

Figure 1: Apply Kapton tape to outline area for coating removal.


Remove coating using micro blasting system.

Figure 2: Remove coating using
micro blasting system.



1.
Clean the area.
 
2. Select the appropriate abrasive blasting powder and nozzle size. Set the air pressure at the desired setting per equipment manufacturer's instructions.
 
3.
Apply masking tape or other masking material to protect the circuit board surface as needed. (See Figure 1). Masking materials can consist of tapes, curable liquid masks or reusable stencils.
 
4.
If the circuit board has static sensitive components, insert the entire circuit board into a shielded bag. Only the area needing rework should be exposed. Ground the circuit board to dissipate static charges.

5.
Insert the circuit board into the blasting chamber and blast away the damaged or unwanted coating\solder mask. Slowly move the nozzle along the area where the coating is to be removed. (See Figure 2).
 
6. Blow off the blasting dust and clean the area
 
Removal complete.

Figure 3: Removal complete.
Evaluation
   
1. Visual examination or UV light may be used to verify complete removal of coating.



Related Items
HEI-MP4-FR Stereo Zoom Microscope Package | 2.1 Handling Electronic Assemblies | 2.2.1 Cleaning, Local | 2.2.2 Cleaning, Aqueous Batch Process | 2.3.1 Coating Removal, Identification of Coating | 2.3.2 Coating Removal, Solvent Method | 2.3.3 Coating Removal, Peeling Method | 2.3.4 Coating Removal, Thermal Method | 2.3.5 Coating Removal, Grinding / Scraping Method | 2.3.6 Coating Removal, Micro Blasting Method | 2.4.1 Coating Replacement, Solder Mask | 2.4.2 Coating Replacement, Conformal Coating, Encapsulant | 2.4.3 Coating Replacement, Solder Mask, BGA Locations | 2.5 Baking and Preheating | 2.6.1 Legend/Marking, Stamping Method | 2.6.2 Legend Marking, Hand Lettering Method | 2.6.3 Legend Marking, Stencil Method | 2.7 Epoxy Mixing and Handling


2.3.6 Coating Removal, Micro Blasting Method